Remove both upper bolts from the top of the transmission. Unplug the Transmission cooler hoses and use a 5/8' coolant hose coupler. The kit provides both less weight in the flywheel as well as providing much more power holding than the stock set up, yet is a 100 bolt on replacement. Remove the shift linkage using a pry bar. This is a complete kit to swap any 1.8t /G60/TDI/2.0 with 02A / 02J transmission from the stock dual mass fylwheel and 215mm clutch set up to a single mass flywheel with VR6-style 228mm clutch. If I can get a cheap box however, then I can always swap this later when the 20vt goes in as everything else will already be in place. Remove the Power Steering line from the automatic transmission mount.
#G60 O2J SWAP PLUS#
Plus it's back on the road a lot sooner.Įven if it physically fits I guess ratios would be an issue, as with a diesel box the 8v is going to struggle. Some very mild 3rd gear grind noticed on downshifts (4th to 3rd) since I bought the car. All working fine now, the shift feels really good aswell, alot shorter and smoother than the standard 02a set-up. Ended up having to replace the bottom locator from underneath the gearbox, so that the shaft and locator matched up. In short all you have to do is remove the end cover of the tranny, remove 2 retaining bolts, remove both the gears, put on the new gears, replace bolts and end cap, refill with gear oil and you are done. 681 5th gear (with Pennzoil synchromesh oil done at swap), and PP520 nozzles. One to suit and fit the larger shaft tower. The procedure for swapping out the 5th gear is rather simply.
#G60 O2J SWAP MANUAL#
Gearbox and shifter is reasonably cheap - so the cost to get it back up and running and closer to dropping in a 20vt is considerably less - ready for a future upgrade. Car Background Info: 2003 Jetta TDI Manual with 02J EGR transmission, new upgraded G60 single mass flywheel and upgraded clutch (10,000 miles ago). Brand: Fabless Manufacturing - Corporate Logo. What I do have is a PB 8v engine which is (was!) really strong, I also have a Passat pedal box and clutch slave, 280 brakes, new hubs, spare subframe, Focus brake master cylinder, etc, etc.Īs a project to get me started, I was thinking of doing all the work to convert to hydro clutch and O2J shifter, mated up to the existing PB engine. For use with Fabless Tubular Front Cross Bar, 2.8L 24v/3.2L/3.6L VR6 engine and 02A/02J transmission. "One day" I'm planning a 20vt conversion, but this is a serious financial commitment I can't make for a while yet. remove 13mm bolts and then heat the area around the sealant with a torch (propane) and then smack with a piece of wood and hammer the cap and shift tower from the side. Step 2: remove output flanges with bolt from tranny case (threaded all the down shaft) Step 3 remove shift tower and bottom cap/guide. My 8v MK2 is pretty much dead as it's been stationary for over 5 years now. Step 1: remove tranny oil before beginning. Tach converters, motor and transmission mounts, swap radiators, wiring harnesses ect.As per title this may seem a peculiar backwards request, but there is some logic! 1.5L Turbo Diesel 1.6L Diesel 1.7L Gas 1.8L 8v/16v 1.8L G60 1.8T 1.9L TD AAZ 1.9L TDI 1Z/ALE/AHU/AFN/AVG. So your options are: please send a message after you purchase, otherwise I wont ship until I hear from you!! North American German Mk2 Check out our other products on our website. We also have mk2 clip on style to 02a/j transmission which is better known as a Corrado or Passat g60 speedo cable. Wether you put an 02a vr6 trans or a corrado g60 trans or even an 02j pump duese TDI swap This is the cable you. Thread on cables are are for North American production rabbit and caddy and early scirocco Clip on cables are for German built clusters found in late scirocco, jetta and cabby. This cable is for your trans swapped mk2.
A working speedometer and a new motor swap. p.p1 So you want to swap a vr6 or a 1.8t maybe even a TDI into your mk1 and don't want to lose that vintage dash. Item: 142471012232 MK1 Mk2 02a 02j Speedo Cable Corrado G60 Vr6 Swap 1.8t GTI Rabbit Jetta Scirocco.
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